Top 10 Pajama Manufacturers USA List 2025

As someone who’s spent over a decade in the sleepwear and apparel manufacturing field, I’ve witnessed the evolution of pajama production in America – from basic flannel sets to today’s sustainable loungewear. For brands seeking quality sleepwear, choosing the right Pajama Manufacturers USA is crucial. The best domestic manufacturers combine craftsmanship with scalability, offering everything from small-batch custom designs to full production runs while maintaining strict quality standards and ethical production practices.

In this guide, I’ll introduce 10 of the top pajama manufacturers based in the United States. Each of these companies brings something unique to the table, whether it’s organic fabrics, custom design services, or sustainable production practices. Let’s dive in.

What is Pajama？

Pajamas are a type of clothing typically worn for sleeping or lounging at home. They are designed to be comfortable, soft, and breathable, often made from cotton, silk, flannel, or other gentle fabrics. Pajamas usually come in sets, including a top and bottom, though one-piece styles also exist. The purpose of pajamas is to provide warmth, modesty, and relaxation during rest or bedtime.

Originally derived from Persian and Indian garments, pajamas became popular in Western cultures in the 19th century. Today, they are available in many styles for men, women, and children. Pajamas often feature fun prints, seasonal themes, or simple solid colors. Some styles prioritize fashion and can even double as loungewear during the day. Whether worn in winter or summer, pajamas are an essential part of daily comfort and personal care routines.

Type of Pajama

Two-Piece Pajama Sets

This is the most common pajama type and includes a matching top and bottom. Variants include:

• Long Sleeve + Long Pants: Ideal for cooler weather.
• Short Sleeve + Shorts: Perfect for summer or warm climates.
• Button-Up Sets: Traditional and stylish, often made of cotton or satin.
• T-Shirt + Pants: More casual, usually made from soft jersey knit.

One-Piece Pajamas

Also known as onesies or jumpsuit pajamas, these cover the entire body.

• Footed Pajamas: Common for babies and toddlers, but available for adults too.
• Zip-Up Pajamas: Easy to wear, cozy for winter.
• Hooded Onesies: Extra warmth and playful design.

Nightgowns and Sleep Dresses

Typically worn by women, they are loose, breathable, and available in various styles:

• Cotton Nightgowns: Casual and comfortable.
• Silk/Satin Nightgowns: Elegant and luxurious.

Sleep Shirts

Oversized shirts, often resembling a long T-shirt. Suitable for hot weather and casual sleepwear.

Loungewear Pajamas

Blends comfort with fashion.

• Can be worn for sleeping or daily home activities.
• Stylish designs with elastic waists and trendy tops.

Seasonal Pajamas

• Flannel Pajamas: Soft and insulating, great for winter.
• Breathable Cotton Pajamas: Ideal for summer.

Top 10 Pajama Manufacturers USA List

1. Royal Apparel

Overview:
Founded in 1992, Royal Apparel has become a go-to manufacturer for premium, American-made apparel. Though they are known for their organic and sustainable clothing lines, their pajama and loungewear offerings are a hidden gem—featuring soft eco-fabrics and customizable designs.

Main Products:

• Organic cotton pajama sets
• Bamboo viscose loungewear
• Private label sleepwear

Address:
91 Cabot Court, Hauppauge, NY 11788, USA

Website:
www.royalapparel.com

2. Goodwear USA

Overview:
Goodwear is an established knitwear brand producing entirely in the USA since 1983. They offer ultra-soft cotton pajamas that appeal to both high-end and eco-conscious markets. Their thick, ring-spun cotton makes for durable and comfortable nightwear.

Main Products:

• Cotton jersey pajama bottoms
• Unisex sleep T-shirts
• Sustainable loungewear

Address:
9 South Main St., Essex, MA 01929, USA

Website:
www.goodwear.com

3. Los Angeles Apparel

Overview:
Created by Dov Charney, the founder of American Apparel, Los Angeles Apparel is a vertically integrated manufacturer offering full-package services. Their loungewear and pajama styles reflect modern, fashion-forward aesthetics, all made in downtown LA.

Main Products:

• Cotton/poly blend pajama sets
• Gender-neutral sleepwear
• Wholesale and private label pajamas

Address:
1020 E 59th St, Los Angeles, CA 90001, USA

Website:
www.losangelesapparel.net

4. Friendtex

Overview:
Friendtex Garment Factory was established in 2003, is a professional and well-equipped manufacturing plant, as manufacturer, to help independent fashion brands and large high-end supermarket customers produce and complete a variety of clothing needs. In order to help more brand enterprises realize the blueprint, we established Friendtex International Co., Ltd. in 2011, to create a more professional foreign trade, design and high-quality service team for customers.

Main Products:

• Organic cotton sleepwear
• Eco-friendly children’s pajamas
• Sustainable loungewear
• Home Wear
• Corset
• Sportswear

Address:
Qingdao, Shandong, China

Website:
https://friendtex.com/

5. Softies Pajamas

Overview:
Softies has carved a niche in the luxury sleepwear market with its premium US-made pajama collections. Specializing in ultra-soft modal, Tencel™, and high-end fleece fabrics, they supply upscale department stores, boutique hotels, and direct-to-consumer brands. Their manufacturing process emphasizes meticulous craftsmanship, with attention to details like French seams, embroidered branding, and custom dyeing. In addition to private-label production, Softies offers a curated wholesale catalog for retailers seeking ready-made, high-margin sleepwear. Fast production lead times (8-10 weeks for custom orders) and a commitment to domestic manufacturing make them a preferred partner for brands prioritizing quality and speed.

Main Products:

• Women’s modal pajama sets
• Loungewear robes and sleep tops
• Spa-style comfort sleepwear

Address:
200 W Oak Street, Wauconda, IL 60084, USA

Website:
www.softiespjs.com

6. Billoomi Fashion (USA Production Unit)

Overview:
Billoomi Fashion bridges global expertise with local production through its US-based manufacturing arm. Originally founded in India as an export-oriented pajama supplier, they now operate a dedicated facility serving North American brands. Their specialty lies in small-batch (as low as 50 units) and fully customizable sleepwear, including printed PJ sets, lounge robes, and seasonal designs. Billoomi’s in-house design team helps startups navigate fabric selection, sizing, and branding—ideal for DTC brands testing the market. With competitive pricing and a 6-week production timeline, they’ve become a go-to for agile brands balancing cost, quality, and speed.

Main Products:

• Custom children’s pajamas
• Organic cotton sleepwear
• Pajamas with digital fabric printing

Address:
Production facility in California (exact location varies per project)

Website:
www.billoomifashion.com

7. Unionwear

Overview:
Unionwear stands out as one of the few US pajama manufacturers producing union-made sleepwear under rigorously ethical labor conditions. Based in New Jersey, their factory supplies institutional buyers (hospitals, universities), corporate gift programs, and socially responsible retailers. Their catalog includes classic cotton twill PJs, moisture-wicking sleep shirts, and promotional sleepwear with custom embroidery or screen printing. Unionwear’s competitive edge lies in its compliance with Fair Labor standards, domestic job creation, and bulk-order capabilities (500+ units). For brands aligned with worker welfare and American manufacturing, Unionwear offers a turnkey solution with a positive social impact.

Main Products:

• Institutional sleepwear
• Cotton pajama sets
• Made-to-order pajama pants

Address:
325 Ferry Street, Newark, NJ 07105, USA

Website:
www.unionwear.com

8. American Giant

Overview:
Although more famous for their hoodies, American Giant has expanded into premium basics including ultra-soft, lounge-friendly pajamas. Their garments are 100% USA-made, with an emphasis on slow fashion and durability.

Main Products:

• Cotton jersey lounge pants
• Henley sleep shirts
• Made-in-USA basics

Address:
1000 Marietta Street NW, Atlanta, GA 30318, USA

Website:
www.american-giant.com

9. Spun USA

Overview:
Spun USA has established itself as a leader in sustainable sleepwear manufacturing, catering specifically to eco-conscious brands and private-label startups. Their US-based production facility specializes in low minimum order quantities (MOQs), allowing small businesses to launch custom pajama lines without excessive inventory risk. They work with GOTS-certified organic cotton, bamboo blends, and recycled fabrics to meet growing demand for environmentally responsible apparel. Beyond materials, Spun USA prioritizes supply chain transparency, offering brands full visibility into their ethical production process. Their design team assists with tech packs, pattern-making, and small-batch sampling—making them a top choice for agile, sustainability-focused brands.

Main Products:

• Eco-luxury women’s pajamas
• Bamboo and hemp blends
• Private label loungewear

Address:
Greenville, SC (Exact factory details provided upon inquiry)

Website:
www.spunusa.com

10. Blue Canoe

Overview:
Founded by women and designed with wellness in mind, Blue Canoe offers organic cotton and bamboo sleepwear made in California. Their pajama collections are popular among yoga brands, wellness stores, and sustainable fashion outlets.

Main Products:

• Bamboo jersey pajamas
• Organic cotton nightgowns
• Sleep bralettes and tops

Address:
2950 Dutton Ave., Santa Rosa, CA 95407, USA

Website:
www.bluecanoe.com

Insights from Industry Leaders

As a professional in the sleepwear industry, I had the opportunity to speak briefly with Ariela Balk, CEO of Ariela & Associates, the company behind well-known sleepwear brand Fruit of the Loom Sleepwear.
Me: “What are the key qualities you look for in an excellent sleepwear supplier?”
Ariela Balk: “Consistency in quality is absolutely essential. We also value innovation in fabric technology, the ability to meet deadlines reliably, and a strong commitment to ethical manufacturing. A good supplier doesn’t just deliver products—they help us build trust with our customers.”

Final Conclusion

Whether you’re launching a pajama brand, expanding your sleepwear line, based pajama manufacturers offer something for every niche—from luxury and eco-conscious collections to private-label services. As always, before selecting a manufacturer, I recommend requesting fabric swatches, production timelines, and minimums to ensure a perfect fit for your business needs.

Need help choosing the right one for your pajama brand’s identity or budget? Feel free to reach out—there’s nothing like working with a supplier who truly understands sleepwear.